Home > Products > Flexible jumper cable > flexible jumper cable

 

 

1. Application Scope

 

These pins of flexible jumper cable were bended at the both ends,

it can more tightly insert to the hole of PCB,not easy to fall out when soldering.

(Click the left picture to enlarge view)

  

   This flexible jumper cable is used to connect in between board to board,It may be repeatedly flexed without failure,Round-to-flat 

   conductor design and one-piece construction give vibration-proof reliability and longer life than conventional wiring systems.It has been

   using widely in electrical appliances,telecommunications systems,industrial electronics,electrical equipmen,military,aerospace realm  

   etc.

 

2.Design Features(Assembly Picture)

 

flexible jumper cable:

the two solder ends has been strengthened,not easy to fracture

Conventional jumper cable:

Easily fracture and bend at the two solder ends

 

 

3.The specification of flexible jumper cable

   3.1 Pitch:1.27mm,2.0mm,2.54mm,3.50mm(For other Pitch,can be customized)

   3.2 Number of conductor:1 to 80pins(1.27mm pitch),1 to 50pins(2.00mm pitch),1 to 40pins(2.54mm pitch),1 to 10pins(3.50mm pitch),

   3.3 Insulation material:Polyester,nomex®,kapton®,teflon®,Pen(Nomex®, Teflon® and Kapton® are trademarks of E. I. DuPont).

   3.4 Conductor material:Copper wire(Bare,Tin plated,nickel plated or Gold plated)

 

 

4.The characteristic of insulation material

 

Insulation material

Polyester

(PET)

nomex®

(Aramid)

teflon®

(FEP)

kapton®

(Polyimide)

Pitch

2.54mm

2.54mm

2.54mm

2.54mm

Wire Gauge

24AWG

24AWG

24AWG

24AWG

UL Flame Rating

VW-1

VW-1

VW-1

VW-1

Insulation Resistance at DC500V

1×1012Ω

2×1012Ω

2×1012Ω

2×1012Ω

Capacitance(picofarad/foot)

10.2pF/ft

8.9pF/ft

10.5pF/ft

9.1pF/ft

Characteristic Impedance

118Ω

123Ω

101Ω

112Ω

Temperature Rating

105℃

125℃

150℃

150℃

Current Rating

3A

3A

3A

3A

Voltage Rating

300V

300V

300V

300V

Min.breakdown Voltage at 1 min.

2000V

2000V

2000V

2000V

Min.Bend Radius

1mm

1mm

1mm

1mm

 

 

 

 

Download

Technology datasheet.pdf(1.613MB)

 
 
 
 

5.The characteristic of finished products

 

    Polyester jumper cable

1. Low cost

2. Inherent dielectric strength

3. Mechanical toughness

4. Thermal stability
5. Non-toxic/flame resistance

 

     nomex jumper cable

1. Inherent dielectric strength

2. Mechanical toughness

3. Thermal stability

4. High soldering-temperature resistance,resist 300℃ or higher,the time duration more

    than 60 seconds
5. Chemical resistance/acid & alkali resistant

6. Low-temperature resistant
7. Moisture insensitivity
8. Radiation resistance
9. Non-toxic/flame resistance

 

    kapton jumper cable

1. Inherent dielectric strength

2. Mechanical toughness

3. Thermal stability

4. High soldering-temperature resistance,resist 300℃ or higher,the time duration more

    than 60 seconds
5. Chemical resistance/acid & alkali resistant

6. Extremely high & low temperature resistance
7. Radiation resistance
8. Non-toxic/flame resistance

 

    teflon jumper cable

1.  Electrical Reliability
    High dielectric strength, over 6500 V/mil for 1 mil film (260 kV/mm for 0.025 mm film)
    Very low power factor and dielectric constant, only slight change over wide ranges of

     temperature and frequency.

2.  Mechanical toughness

    Superior anti-stick and low frictional properties,High resistance to impact and tearing
    Useful physical properties at cryogenic temperatures

3. High soldering-temperature resistance,resist 300℃ or higher,the time duration more

    than 60 seconds

4 Chemical compatibility

     Inert and resistant to virtually all chemicals

     Low permeability to liquids, gases, moisture, and organic vapors

5.  Long Time Weatherability
     Inert to outdoor exposure; no measurable change after 20 years in Florida
     High transmittance of ultraviolet and all but far infrared radiation

 

 

 

6.Datasheet

 

Pitch

1.27mm(0.050") 2.0mm(0.07874") 2.54mm(0.100") 3.50mm(0.1378")
Wire Gauge 28AWG 26AWG 24AWG 19AWG
Wire Diameter 0.32mm(0.0126") 0.40mm(0.0159") 0.51mm(0.0201") 0.91mm(0.0359")
Min. Bend Radius 1mm 1mm 1mm 1.5mm
Current Rating 1.6A 2.0A 3A 7A
Voltage Rating 300V 300V 300V 300V
Min. Breakdown Voltage at 1 min. 2000V 2000V 2000V 2000V
Application Temperature Range

(For Soldering)

Polyester 200/4sec 200/4sec 250/4sec 250/4sec
nomex® 300/60sec 300/60sec 300/60sec 300/60sec
teflon® 300/60sec 300/60sec 300/60sec 300/60sec
kapton® 300/60sec 300/60sec 300/60sec 300/60sec
Operating Temperature Polyester -40 to +105 -40 to +105 -40 to +105 -40 to +105
nomex® -40℃ to +125 -40℃ to +125 -40 to +125 -40 to +125
teflon® -40 to +150 -40 to +150 -40 to +150 -40 to +150
kapton® -40 to +150 -40 to +150 -40 to +150 -40 to +150
 
   

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